Building a sportswear collection for a new fitness brand requires balancing design, functionality, and manufacturability before committing to bulk production. Start by defining core product types—leggings, tops, jackets, or shorts—and the intended performance features such as compression, moisture-wicking, or ventilation. Avoid overcomplicating designs, ...

For private label activewear, packaging options include polybags, reusable fabric bags, hang tags, custom boxes, and shrink-wrapped sets. Choosing the right packaging affects product protection, branding, and shipping efficiency. Common production issues include inconsistent bag sizes, weak seals, misaligned hang tags, and improper labeling, which can le...

When choosing between heat transfer and screen printing for sportswear logos, prioritize durability, fabric compatibility, and production scalability. Heat transfer offers precise, full-color designs on small batches but can crack or peel under repeated stretching, especially on high-spandex fabrics. Screen printing is more durable for large runs and hig...

The most popular customizations for private label gym wear include fabric selection, color matching, logo placement, sizing adjustments, and functional details such as waistbands, pockets, or ventilation panels. To avoid costly mistakes, prioritize decisions that impact fit, durability, and manufacturability.At the manufacturer level, evaluate fabric bat...

To avoid see-through issues in light-colored leggings, material selection and fabric construction are critical before approving bulk production. Evaluate fabric opacity under tension, especially in areas subjected to stretching, such as the thighs and seat. Blends with higher spandex content can reduce sagging but may increase transparency if the knit is...

In premium activewear, selecting the right stitching method is critical to performance, durability, and customer satisfaction. Common methods include flatlock, overlock (serging), coverstitch, and reinforced topstitching. Each has different strengths: flatlock reduces bulk and chafing, overlock secures raw edges, coverstitch provides stretch recovery, an...

Choosing the right size grading for international sportswear markets requires precision before committing to bulk production. Begin by analyzing your target regions’ sizing standards—EU, US, UK, and APAC markets differ significantly in chest, waist, hip, and inseam measurements. Using domestic sizing alone is a common cause of returns and unsellable inve...

The ideal fabric blend for high-support sports bras is a nylon–spandex blend with a relatively high spandex percentage, engineered for controlled stretch and strong recovery rather than softness alone. High support depends more on fabric structure and power than on thickness.The first key criterion is spandex content and modulus. Most high-support bras p...

Good stretch recovery in nylon/spandex sports fabrics means the material returns to its original shape quickly after repeated extension, without visible bagging or loss of compression. If recovery is weak, garments will deform after wear even if the fabric feels elastic when new.The first evaluation criterion is extension–recovery ratio under load. Stret...

For high-intensity workouts, choosing the right fabric is crucial to maintain comfort, performance, and durability. Moisture-wicking fabrics help keep the skin dry by quickly drawing sweat away from the body and allowing it to evaporate. From a professional B2B manufacturing perspective, such as ohsurewear, the following fabrics are recommended: ...

Choosing the correct compression level is essential for both performance and comfort in gym leggings. Compression affects muscle support, blood circulation, and wearer experience. From a professional manufacturer’s perspective, such as ohsurewear, the key is balancing functionality, fabric performance, and target audience needs. ...

Understanding the difference between seamless and cut-and-sew activewear is essential for brands designing sports bras, leggings, or gym sets. Each method offers unique benefits and manufacturing considerations, which impact comfort, performance, and scalability. 1. Seamless A...

Verifying fabric quality is a critical step before committing to bulk production of sports bras, leggings, or gym sets. From a professional B2B manufacturing perspective, such as ohsurewear, proper fabric evaluation ensures performance, durability, and customer satisfaction. 1...

Selecting the right gym wear manufacturer is critical for producing high-quality, trend-responsive, and reliable activewear. From a professional B2B perspective, such as working with ohsurewear, evaluating manufacturers goes beyond cost and location—it involves quality, expertise, and service capabilities. ...

China has long been a global hub for sportswear manufacturing, offering distinct advantages for brands seeking quality, efficiency, and scalability. From a professional B2B manufacturer perspective, such as ohsurewear, these benefits are practical and measurable: 1. Comprehens...

When fulfilling international orders for sportswear such as sports bras, leggings, and gym sets, choosing the right shipping method is essential for cost, speed, and reliability. As a professional B2B activewear manufacturer, ohsurewear supports multiple international shipping options tailored to different business needs: ...

Pilling and transparency are two of the most common quality complaints in gym leggings. From a professional activewear manufacturer’s perspective, these issues are largely preventable through the right material choices, construction methods, and quality control processes. Below is a practical, experience-based breakdown. ...

Color inconsistency is a common challenge in activewear manufacturing, especially for performance fabrics. From a professional manufacturer’s perspective, the issue usually comes from multiple stages of the supply and production process—not just dyeing itself. Below are the most common causes, explained with real industry experience. ...

Creating trending activewear designs requires a balance of market insight, technical expertise, and manufacturing experience. As a professional B2B sportswear manufacturer, ohsurewear approaches trend-driven design through a structured, data-backed process. 1. Start with Marke...

Developing samples is a critical step in producing high-quality custom activewear, ensuring fit, performance, and design meet brand expectations. 1. Concept and Design BriefStart with a detailed design brief, including sketches, reference images, target fabric types, color pal...

Sourcing eco-friendly or recycled fabrics is essential for brands committed to sustainability and responsible production. The process involves identifying materials, verifying certifications, and partnering with experienced manufacturers. 1. Identify Sustainable Fabric Options...

Selecting the right printing and logo method is essential for durable, high-quality sportswear branding. The ideal method depends on fabric type, garment use, and desired aesthetic. 1. Heat Transfer and Sublimation PrintingFor polyester or polyester-blend fabrics, sublimation ...

Ensuring leggings are squat-proof is crucial for customer satisfaction and brand reputation. This requires careful fabric selection, sample testing, and manufacturer expertise. 1. Choose High-Quality Performance FabricsSquat-proof leggings require sufficient opacity and stretc...

When selecting a sportswear manufacturer, certifications are critical indicators of quality, safety, and compliance. They ensure fabrics, production processes, and finished garments meet international standards and regulatory requirements. 1. ISO CertificationsISO 9001 demonst...

Choosing the right sportswear factory is critical for startups and established brands alike. Comparing factories requires evaluating several key factors beyond just price. 1. Product Quality and MaterialsExamine fabric options, stitching quality, colorfastness, and durability....

The cost of producing custom gym wear in China depends on several factors, including fabric choice, garment complexity, order quantity, and customization level. On average, small-batch production for startups typically ranges from $5 to $20 per piece, while larger orders benefit from economies of scale, often reducing the unit cost significantly. ...

Designing private label sportswear without a professional tech pack is feasible if you focus on clear communication and leveraging manufacturer expertise. Start by providing visual references, such as sketches, inspiration images, or existing garments, highlighting features like seam lines, fit, and color patterns. Include basic measurements and fit note...

From a manufacturing perspective, the most durable high-performance activewear fabrics are those that balance abrasion resistance, stretch recovery, shape retention, and long-term wear performance. Based on real production and testing experience, the following fabrics consistently deliver the best durability for professional activewear. ...

Finding a reliable low-MOQ sportswear manufacturer is one of the most critical challenges for startup and emerging activewear brands. Limited budgets, uncertain demand, and the need for flexibility mean that traditional large-scale factories are often not a good fit. Based on real manufacturing experience, the key is not only finding low MOQ, but finding...

Choosing the right private label sportswear manufacturer is one of the most important early decisions for a startup brand. The wrong partner can lead to high MOQs, poor communication, unstable quality, and delayed launches.Based on 15+ years of OEM & ODM activewear manufacturing experience, this guide explains what truly defines the best manufacturers fo...

Ensuring gym wear quality before mass production is one of the most important steps in reducing risk, cost, and delays.Based on 15+ years of OEM & ODM activewear manufacturing experience at Ohsurewear, professional brands never rely on visual inspection alone—they follow a systematic pre-production quality validation process.Below is a factory-proven che...

Applying logos to high-stretch sportswear fabrics requires specialized techniques that maintain elasticity, durability, and wearer comfort.Based on 15+ years of OEM & ODM activewear manufacturing experience at Ohsurewear, the wrong logo method can restrict stretch, crack after washing, or cause skin irritation—especially on leggings and sports bras.Below...

Fabric GSM (grams per square meter) directly affects opacity, support, breathability, durability, and overall wear performance in activewear.Based on 15+ years of activewear manufacturing experience at Ohsurewear, choosing the right GSM is not about “heavier is better,” but about matching fabric weight to function, movement, and brand positioning.Below i...

Choosing the right fabric is one of the most critical decisions in gym leggings and sports bra development.Based on 15+ years of performance activewear manufacturing experience at Ohsurewear, premium gym wear fabrics must balance stretch, recovery, support, breathability, and long-term durability.Below is a practical, manufacturer-level fabric guide used...

Based on over 10+ years of hands-on activewear manufacturing experience at Ohsurewear, the typical bulk production timeline for custom gym wear is 25–40 days after sample approval.This timeframe reflects real factory workflows rather than optimistic estimates, ensuring consistency in quality, fit, and performance.Below is a clear, step-by-step breakdown ...

In sportswear manufacturing, OEM and ODM represent two different production models that determine who controls the design, development, and intellectual property of the product. Understanding this difference is critical for brand owners, startups, and buyers when choosing the right manufacturing partner.1. What OEM Means in Sportswear ProductionOEM (Orig...

Finding a reliable sportswear manufacturer in China requires more than comparing prices. Professional buyers and successful brands focus on capability, transparency, and long-term reliability. Below is a structured, experience-based guide used by industry professionals.1. Start with Proven Industry SpecializationNot all garment factories are sportswear s...

Typical MOQ for Custom Sportswear ManufacturingThe Minimum Order Quantity (MOQ) for custom sportswear varies depending on product type, customization level, and manufacturing method. Below is a clear, experience-based breakdown used by professional sportswear factories.1. Standard MOQ Range (Industry Practice)For most cut-and-sew sportswear (leggings, sp...